Showing posts with label hopper size. Show all posts
Showing posts with label hopper size. Show all posts

Monday, September 25, 2017

Six tips to buy the right pellet stove

Retailers say BTU output can be most confusing issue

Glenn Robinson is one
of many retailers struggling
to help consumers avoid
relying on manufacturer
claims about BTU output.
Updated on Jan, 7, 2021 - Glenn Robinson has been selling and installing pellet, wood and coal stoves in Pennsylvania for 11 years, and one of the biggest problems he faces is sizing the stove.  “I became tired of false information from manufacturers about how many BTUs they claimed their stoves put out” he said in a recent interview.  “Customers see these exaggerated BTU numbers from a small stove and think it will heat their home, but it won’t.  The result is that the stove is undersized and there is premature wear and tear.  One model from a big name brand would only last for 3 – 4 months before needing repair or even full replacement,” he said.

Glenn is not alone in identifying exaggerated BTU listings as one of the biggest problems consumers face in buying a stove.  Scott Williamson, a Massachusetts pellet installation and repair technician says that he sees stoves “all the time that are being run on high 24/7 and pellet stoves just aren’t designed to do that.”  Both installers say that under sizing of pellet stoves is one of the biggest problems, and urge customers to consider larger (higher BTU output) stoves if they live in average size homes in the northern half of the country and plan to use the stove a lot.

Buying a pellet stove can be a confusing process for consumers (but as of 2021 high efficiency pellet stoves and installation costs are eligible for a 26% federal tax credit!)  Retailers are likely to push the brands they sell and manufacturer websites don’t tell the whole story.  Objective, third party reviews are rare and often outdated.  Consumer Reports did a pretty good review in 2009 but used very limited criteria and didn’t test for durability.  The Alliance for Green Heat (AGH) also undertook third party testing in 2015 and issued a detailed online report on some issues including BTU output, maintenance and efficiency. (Like Consumer Reports, AGH conducted completely independent testing by purchasing all the units and doing all of our own testing.)

This blog identifies and discusses six rules for consumers to keep in mind when buying a pellet stove, with a focus on sizing.  This is not an exhaustive list but it’s a good place to start: 1. Don’t undersize, 2. Beware of cheaper stoves, 3. Look for range of heat output, 4. Understand maintenance requirements of the stove, 5. Look for cleaner stoves and 6. Beware of stoves with no efficiency on the EPA list
AGH tested six popular pellet stoves.
Almost all performed well during
intensive 30 day testing, but did not
live up to some manufacturer claims.

Pellet stoves can be a very effective and affordable way to provide primary or secondary heat for your home without the smoke that wood stoves often create in the hands of the typical user. Wood stoves require lots of work on the fuel side of the equation, but pellet stoves involve more work on the appliance side of the equation. 

The Alliance for Green Heat also monitors advertising of pellet stoves and has found over the years that the great majority of companies vastly overrate the amount of heat their stoves put out.  The EPA list of certified wood and pellet stoves is not perfect but it remains the best source of BTU output for consumers. 

Most EPA-certified pellet stoves are listed as producing a maximum of 25,000 – 40,000 Btu and minimum of 7,000 – 13,000 Btu. The average pellet stove on the EPA list, according to data provided by third party test labs, put out a maximum of approximately 31,800 Btu and a minimum of approximately 10,050 Btu. 

The stove with the highest maximum Btu on the EPA list is the Harman P68 at 53,500 Btu (advertised at 71,200 Btu input).  When a stove manufacturer lists Btu input, it refers to amount of Btus in the fuel, if you were to get 100% of those Btus into the room.  But the average pellet stove is around 73% efficiency, which means you will get 73% of the fuel’s potential heat into the room.  (This is similar to the AFUE – the annual fuel utilization efficiency – that is used on gas and oil boilers and furnaces.)

The stove with the lowest maximum Btu is the Thelin Gnome pellet stove that puts out up to 9,000 Btus.  However the company advertises three times that - 27,000 Btus - without any explanation.  Manufacturers usually exaggerate Btu, thinking that it will make their stoves more attractive, but in the case of the Thelin Gnome, there are people looking for stoves to heat very small places and the exaggerated Btu output may make them think even the Gnome is too big.

Here are six critical things for consumers to keep in mind when purchasing a pellet stove:

1.       1. Don’t undersize. If the stove is going to be your primary heat source you will likely need a medium or large pellet stove, even if a smaller unit advertises high BTU output.  Ignore BTU numbers on manufacturers websites and literature and check the EPA list.  The maximum output for pellet stoves is in the 30,000 – 50,000 range, enough to heat all or most of a small or medium house in most climates. “Don’t plan to run the stove all the time at its highest setting,” warns Scott Williamson “or you will be calling someone like me to fix it quicker than you think.”  When we tested six popular pellet stove models, we calculated an output of no more than 21,000 BTUs, far below what the EPA listed and even farther below what manufacturers claimed.

It is possible to oversize the stove and that can be a problem, but is not nearly as common as under sizing.  For example, the Harman P68 is notorious for being installed in small areas like mobile homes but they gunk up when they aren't allowed to get up to temperature for a bit before they shutdown,” says Scott Williamson.

2.      2. Beware of cheaper stoves. There are some good budget wood stoves on the market, but with pellet stoves, you are more likely to get what you pay for than with wood stoves.  “If you want a reliable stove that puts out a lot of heat, we urge customers to ignore pellet stoves under $2,500,” says Glenn Robinson.  Scott Williamson generally agrees but has seen some basic stoves like the Pel Pro in particular holds up very well.

3.      3. Check for range of heat output.  Most stoves can put out about 3.5 times more heat at their highest setting, compared to their lowest.  Some stoves have a tiny range, putting out only 1.5 times more heat at their highest setting.  If you live in a more moderate climate, in the early fall and late spring, you may want just a little heat, and still have the capacity for much greater heat output on the coldest days and nights of winter.  All other things being equal in a stove, you may want a stove with a larger range of heat output and you can check the range of all stoves on the EPA list of certified stoves. In our tests, we found that the Enviro M55 insert ran continuously for an impressive 49 hours on its lowest setting with a tested hopper size of 60 pounds and it ran for 22 hours on its higher setting.  However, with a 37-pound hopper, the Englander 25 PDVC only rain for 15 hours on its lower setting and 13 hours on its highest setting, indicating a very low turn down ratio.


4.       4. Understand maintenance requirements. If you don’t clean your stove regularly and have it professionally serviced once a year, don’t expect high BTU output.  Most consumers get subpar performance from stoves and have to repair them more often because they are not maintaining their stoves according to the owner’s manual.  Pellet stoves are not like wood stoves: they have lots of moving parts and need cleaning of the burn pot and inside the stove on weekly, and depending on the stove, a daily basis.  Pellet stoves that are not cleaned regularly can lose 10% or more of their efficiency – and their heat output, and lead to costlier repairs. Understand the daily, weekly and annual maintenance requirements from the start and don’t put them off.  When we tested six popular pellet stoves, we found that the three more expensive ones (Harman, Quadra-Fire and Enviro) could go for a week or more without cleaning the burn pot.  However, the Englander, Ravelli and Piazzetta needed daily burn pot cleanings.

5.       5. Look for cleaner pellet stoves and ones that are 2020 certified.  Pellet stoves are far cleaner than wood stoves, even if they both have the same particulate matter in grams per hour.  Particulate matter is the tiny stuff that smoke is made out of and pellet stoves should not have any visible smoke after the 3-minute start up.   The average pellet stove used to put out about 2 grams of particulate per hour.  But since the new EPA regulations took effect in 2015, pellet stoves have become even cleaner and more efficient.  As of April 2020, more than half of the 2020 certified pellets stoves emit 1 gram or less per hour. This makes pellet stoves more suitable in more densely populated suburban and even urban areas.  Choosing a cleaner pellet stove means a cleaner flue pipe and cleaner air around your and your neighbors’ homes. You can now easily search for the cleanest pellet stoves on the EPA's new searchable database.

6.       6. Beware of efficiency numbers on manufacturer and retailers websites.  As with BTUs, manufacturers routinely exaggerate the efficiency of their stoves on their websites, so if efficiency and saving money is important to you, check the EPA list of stoves for efficiency ratings.  Until May 2020, many companies still hadn't even reported their efficiency to the EPA, but thanks to new regulations, all companies have to test for and disclose their efficiency.  Pellet stoves range from 58 to 87% efficiency, so do your homework and check the EPA list.  As of Jan. 1, 2021, consumers can get a 26% tax credit when buying and installing pellet stoves that are 75% efficient or higher. Click here for more details.

Do not rely on Manufacturers Certificates that claim their stoves are eligible for a federal tax credit without first checking the efficiency on the EPA's searchable database of certified heaters.  Even large companies that make good quality stoves like Jotul and QuadraFire have claimed that stoves as low as 66% efficiency are eligible for the tax credit.  The credit is supposed to be for stoves over 75% efficiency.  

The EPA used to allow companies to calculate efficiency based on a default of 78% efficiency, even though most pellet stoves are below that, explains Ben Myren, who runs one of the stove test labs approved by the EPA. The result is a 5-10% exaggeration of some stoves on the EPA site, something that the EPA has not publicly acknowledged. (Some incentive and change out programs - Maryland, Massachusetts and New York - require that the stove have an efficiency listed on the EPA list to get the full rebate.)

Appreciating these six factors are likely to help you make a better decision, but we also encourage consumers to rely on feedback from friends, neighbors and others who own pellet stoves. One site that can be helpful for research is hearth.com.  

A final note of caution is to take advertised hopper size with a grain of salt.  Most manufacturers also exaggerate hopper size.  Of the six models we tested, Harman and Ravelli exaggerated their hopper size by 15 – 18%, while Enviro didn’t exaggerate at all.  Choosing a stove with an advertised hopper size of 50 – 60 pounds can be a good idea, as it means the hopper will likely hold 45 – 55 pounds and you can empty an entire 40 pound bag in it when its low.

Monday, October 26, 2015

Study of pellet stoves shows environmental advantages - and corporate exaggerations

An independent assessment of popular pellet stoves conducted by the Alliance for Green Heat  found that pellet stoves, unlike most wood stoves, can achieve low levels of emissions in real world settings that are in line with laboratory results.   

The Alliance for Green Heat ran a battery of tests on popular pellet stoves designed to approximate how they would perform in the real world.  The group found that half of the stoves operated as clean at the end of the thirty-day test than they did at the beginning and the others were only slightly dirtier.

All six stoves, from the least to the most expensive, operated well, and produced enough heat for a small to medium- sized home in most of the United States.  One of the biggest differences was that the three more expensive stoves tested (above $4,000) needed very little weekly cleaning and maintenance.  The less expensive stoves ($1,200 to $3,300) needed daily or at least bi-weekly cleaning of their burn pots and glass.

The study also found a lack of accepted reporting standards, leading to exaggerated claims about efficiency, BTU output and pellet hopper size on manufacturer websites and promotional literature. 

The Alliance for Green Heat tested the stoves to give consumers better tools and make better purchasing decisions.  The study is part of a yearlong Pellet Stove Design Challenge that assesses the state of existing pellet stove technologies.  The Design Challenge will culminate in a competition for the cleanest and most efficient stoves, modeled after the Department of Energy’s Solar Decathlon.

Approximately one million American homes are heated with pellet stoves, more than twice the number that have solar panels.  In Italy alone, 2 million households heat with pellets. Pellet stoves often serve as primary heat sources, enabling homes to eliminate or drastically reduce fossil heating fuel.  Last year, about 40,000 pellet stoves were sold in the U.S. and they may outsell wood stoves in the near future.

The Alliance tested the England Stove Works 25-PDCVC, the Enviro M55 insert, the Harman Accentra 52i insert, the Piazzetta Sabrina, the Quadra-Fire Mt. Vernon AE, and the Ravelli RV80.  The group assessed each stove on its cleanliness, efficiency, maintenance, heat output and visibility of glass.  The overall winner was the Quadra-Fire Mt. Vernon AE, which received top marks in three of the five categories.  The Harman Accentra received top marks in two of the five categories.
The results of this study underscore that pellet stoves tend to burn substantially cleaner than wood stoves in real world settings, but it challenges the notion that pellet stoves generally have higher efficiencies than wood stoves.  The efficiencies of the six stoves were low to medium, which is partially the result of companies not having to test and report actual efficiency numbers. 

“Our testing confirmed that pellet stoves are an effective and affordable renewable energy technology,” said John Ackerly, President of the Alliance for Green Heat. “We hoped to see higher efficiencies, but efficiencies should improve in coming years,” Ackerly added.

Click here to read the full report on our website.
Click here to download a PDF of the report (the PDF does not have all the links and photos that the online version has).
Click here to download a PDF of the background materials to the report.

The Alliance for Green Heat promotes modern wood and pellet heat as a low-carbon, sustainable and affordable residential energy solution. The Alliance works to advance cleaner and more efficient wood heating appliances and focuses on low and middle-income families.  Founded in 2009, the Alliance is a 510(c)(3) non-profit organization based in Maryland.