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| MF Fire is the US industry leader in integrating sensors into wood stoves |
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| Without automation, there is virtually no way to predict the performance of a stove once it leaves the lab. |
Air quality agencies in the U.S. – from the EPA, to NESCAUM to state and local agencies – have been focusing on the shortcomings of the certification process and on designing a better testing protocol. But US institutions are far behind Europe in studying and promoting automation in stoves.
One of the most obvious benefits of ACC is to prevent overnight smoldering along with speeding up the start-up of the stove. But it may be the safety aspects – producing less creosote and safety sensors that offer peace of mind to homeowners (and insurance companies) that will drive innovation.
- Improved safety: early detection of hazards (overheat, leaks, CO) reduces fire and poisoning risk.
- Energy efficiency and emissions: feedback lets systems run only as hard as needed (modulating burners, variable fans).
- Predictive maintenance: sensors spot component wear and anomalies before failure, lowering downtime and service costs.
- Better user experience: remote monitoring, diagnostics, adaptive settings, and automated schedules.
- Regulatory and reporting needs: emissions, indoor-air-quality (IAQ) monitoring, and energy reporting demand measurement.
- Data-driven product improvement and new services (e.g., subscription performance monitoring).
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| The use and benefits of sensors are different for each application based on the risks that application faces. |
Common sensor types now used in consumer equipment
- Temperature sensors (thermistors, RTDs, digital temp ICs) — ubiquitous in HVAC and appliances.
- Pressure sensors — used for refrigerant systems, combustion chambers, and airflow measurement.
- Humidity sensors — for IAQ, laundry cycles, and HVAC control.
- Gas sensors (CO, CO2, O2, NOx) — safety and emissions control in furnaces and cookers.
- Particulate sensors (optical/laser) — measuring PM2.5/PM10 for IAQ and emission controls.
- Flow sensors (air and liquid) — ensure correct ventilation, fuel, and coolant flow.
- Vibration and accelerometers — detect mechanical faults in compressors, pumps, motors.
- Current and voltage sensors — monitor electrical health and detect stalled motors or short circuits.
- Optical and camera sensors — visual inspections, flame detection, and product state recognition.
- Position and angle sensors — actuators, dampers, and valve control.
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| The steady growth in the use of sensors is driven by safety, consumer appeal and benefits to manufacturers. |
- MEMS and semiconductor scaling: MEMS fabrication and CMOS integration drive down unit cost and size.
- High-volume consumer markets: smartphones, wearables, and automotive volumes subsidize production for other markets.
- Integration: multifunction sensor packages combine temperature, pressure, humidity, and motion on a single die, lowering BOM cost.
- Standardization and modularity: off-the-shelf sensor modules and cloud-friendly firmware speed integration and reduce engineering cost.
- Wireless and low-power tech: cheaper connectivity (BLE, LoRaWAN, Thread) reduces installation complexity and cost of retrofits.
- Continued unit-cost declines and richer sensor fusion capabilities.
- Edge computing and tiny ML: more intelligence on-device reduces data bandwidth and privacy concerns.
- Stricter efficiency and emissions standards worldwide.
- Growing consumer demand for smart, connected products and services.
- OEMs monetizing data and offering remote service/subscription models.
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| HVAC sensors are dominated by temperature sensors, which in wood stoves are usually Type K thermocouples that typically cost a dollar or two. |
Is this trend likely to come to wood stoves? Yes — and in multiple practical ways:
Politics aside, the sensor boom is applicable in wood stoves in obvious ways:
- Combustion efficiency: O2, CO, and temperature sensors can enable feedback-controlled air supplies to keep burn in the optimal stoichiometric window, increasing heat output and reducing fuel use.
- Emissions reduction: particulate sensors (optical) and CO monitors can detect smoldering or incomplete combustion and trigger corrective measures (adjust draft or alert the user), reducing smoke and creosote formation.
- Safety: CO sensors and high-temp cutoffs can warn of dangerous conditions or auto-shutdown linked to ventilation failure.
- Draft and airflow control: pressure or differential-pressure sensors across the stove and flue help manage draft for steadier burns.
- Predictive maintenance: temperature profiles, and smoke signatures can indicate gasket wear, or creosote build-up.
- Remote monitoring and automation: smartphone alerts, remote adjustments to air dampers or blower speeds, and usage logging for fuel optimization.

In the US, the Department of Energy is
also supporting important automated
stove research at Nordica McCarthy's
lab at Oregon State University
Practical considerations and challenges for wood stoves
Wood stoves present unique challenges because they use a solid fuel with very diverse characters, unlike electricity liquid fuels. In addition:
- Harsh environment: soot, ash, high temperatures and corrosive gases require rugged sensors and protective housings.
- Sensor placement: measuring combustion gases accurately often needs sampling ports or heated lines to the sensor; fouling is a risk.
- Power and connectivity: many stoves are off-grid or in remote cabins; low-power sensors and local edge logic are important. The ability of the stove to work without electricity/sensors is important.
- Cost vs. value: retrofit kits must be affordable and simple; OEM integration at manufacture yields better reliability.
- Certification and safety/regulatory acceptance: devices that influence combustion or safety need testing and standards compliance.
- User behavior: alerts are useful only if users understand and act on them; automation helps and users are learning from all the other sensor interactions in their daily lives.
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| Jotul says this stove "continually monitors temperature and automatically adjusts air supply to optimize combustion — giving cleaner, more efficient burning and reduced emissions." |
- OEM integration: manufacturers build sensors and control loops into new stoves (best performance and reliability).
- Retrofit modules: compact sensor packs (temp, CO, O2, particulate) with a local controller and optional wireless gateway for older stoves.
- Service-focused models: subscription diagnostics for stoves used in rentals, remote cabins, or commercial premises – or in any stove where the user wants greater peace of mind.
- Simple consumer features: auto-damper control, burn-stage alerts, and CO alarms tied to phone notifications.
Innovation in stove technology will also be driven by public health concerns. If wood stoves continue to be popular or become more so due to rising heating fuels - electricity, gas and oil - there will likely be more pressure on governments to do a better job at certifying new stoves. However, global warming is making winters warmer, reducing heating bills, which typically reduces the use of wood stoves, which in turn may ease pressure on air regulators.




























