Showing posts with label 2020 compliant. Show all posts
Showing posts with label 2020 compliant. Show all posts

Thursday, April 22, 2021

AGH files report with Consumer Product Safety Commission on alleged fraud

The Alliance for Green Heat filed a report urging the Consumer Product Safety Commission (CPSC) to investigate whether a recall or some other action is warranted for a Log Wood Stove made by US Stove company.

A whistleblower provided information to the EPA Office of Enforcement alleging serious fraud and violations of EPA regulations, some of which could be dangerous to consumers.  AGH reported on those allegations last week, which include alleged fraudulent labelling of stoves and potential safety hazards from stoves allegedly flood-damaged but sold as new. 

 

AGH urges anyone who bought a Log Wood Stove in 2019 or 2020 (model 1269E) to check the permanent label on the back of the stove to determine if they bought a 2015 compliant stove or a 2020 compliant one.  If you bought a 2015 compliant unit after June 15, 2020, or the product was advertised as 2020 compliant when it was only 2015 compliant, AGH urges you to file a report with the Consumer Product Safety Commission and to contact Rafael Sanchez at the EPA Office of Enforcement at Sanchez.Rafael@epa.gov or (202) 564-7028.

 

If the report filed by AGH meets the minimum requirements for publication on SaferProducts.gov, CPSC will send it to the manufacturer within 5 business days.  Reports that meet the minimum requirements for publication should be posted on SaferProducts.gov 10 business days after CPSC sends them to the manufacturer.


The CPSC confirmed that on April 23, 2021, they sent Report No. 20210421-C5A48-2147364589 to the manufacturer of the product described in AGH's Report. AGH consented to have its contact information provided to the manufacturer, so they now can contact AGH directly about the contents of the report, if they wish to clear up any of the allegations.  To date, they have flatly denied all of the allegations.

 

After the whistleblower began to alert consumers about the alleged fraud and dangers, US Stove obtained a Temporary Restraining Order (TRO) against the whistleblower, requiring them to refrain from accessing, publishing, disclosing, or otherwise disseminating USSC’s confidential information to any third party. There is a court hearing on the 26th during which US Stove will likely have to show the whistleblower’s accusations are false for it to prevail.  Otherwise, the whistleblower can continue to warn consumers about the alleged fraudulent activities and safety issues.  Normally in whistleblower cases, a TRO would be issued against the employer, not the whistleblower. However, TROs also have been used to silence a critic if they are spreading false information that damages the company.  

If the whistleblower’s allegations are true, it could lead to serious fines by the EPA and trigger a recall of certain products.  There have been a number stove recalls in the past several decades, the largest of which was for another stove made by US Stove.  

Companies can cooperate with, or impede, investigations by the EPA and CPSC, and there are different implications in each case.  The CPSC made headline news recently when it took the highly unusual step of issuing an administrative subpoena to Peleton, a company that makes home workout products, after Peleton refused to issue a voluntarily recall a treadmill and clashed with the agency over the wording of a proposed safety notice. The Washington Post reported that the next day, the CPSC issued a public warning calling the treadmill dangerous and telling people with small children or pets to stop using it. 


The US 1269e model in question is only one of many US Stove models and its the only one to be approved, pending review by a rigorous state process that was conducted by the State of Alaska.  Alaska reviewed both the 2015 compliant version, the 1269e, as well as the 2020 compliant one, the US 1269.  The Alaska review says that for the 1269e there were two test reports for the same model, and one passed and one didn't. failed the emissions certification test and then retested and passed, a unique issue and potentially an illegal one.   The Alaska review would not be able to detect whether a unit is being manufactured prior to its certification or sold as 2020 compliant, when it was actually the 2015 compliant version, as the 1269E was alleged to have been.  The EPA has the authority to revoke the certification of the US 1269e, based on evidence in their possession, prior to determining whether there is cause to issue a fine.


The EPA Office of Enforcement handles a variety of enforcement actions, but larger cases with potentially higher penalties are turned over to the Environment and Natural Resources Division of the Department of Justice, as this case reportedly has been.  On April 26, US Stove is expected to ask for a longer-term injunction against the whistleblower for sharing confidential information, but this would not prevent the whistleblower from cooperating with the Department of Justice’s ongoing investigation or a potential investigation from the Consumer Product Safety Board. 

Monday, November 16, 2020

Alliance for Green Heat calls on President-elect Biden to support and help transform wood and pellet heating

Press release
Contact: John Ackerly
202-365-4765

Nov. 16, 2020 - The Alliance for Green Heat congratulates President-elect Joe Biden and Kamala Harris on their 2020 presidential victory and welcome their commitment to scale up renewable energy and energy efficiency.

This change of administration offers the United States a historic opportunity to reduce fossil fuels through a range of renewable heating solutions and energy efficiency measures. We have already begun to decarbonize our electric grid, and now it’s time to also focus on our heating sector which can reduce heating costs for families across the country, buoy economic recovery and create good-paying jobs.

The Alliance for Green Heat’s supports all renewable heating options as well as strategic pairing of heat pumps, geothermal, solar thermal and solar PV with wood and pellet heat technologies (our specialty). The role of decentralized renewable thermal technologies, including wood, solar thermal and geothermal is essential along with the electrification of heat as our electric grids slowly become more renewable. The electrification of transportation is creating massive demands for new generation and distribution. This combined with very high peak demands in the cold, short daylength northern tier of the country calls for strategic deployment and use of non-electric heating technologies. Rural areas need special attention given the cost of new infrastructure.

Executive Branch


The Biden Administration, through executive action, can immediately begin to drive markets toward beneficial forms of advanced wood heating. It is essential that Biden’s administration analyzes small-scale wood heating as having unequivocal carbon benefits. This includes:
  • Ensuring there is an in-depth, science-based analysis to account for carbon content of wood used for residential and small-scale institutional heating that is separate and distinct from the analysis used for larger scale biomass to electric pathways.
  • Use the power of procurement, as outlined by the Climate 21 initiative, to “bolster markets for climate friendly products such as … heating systems that use wood pellets” in federal buildings, starting with more rural buildings in colder climates.
  • Directing the GSA to require rural federal buildings to consider heating with wood, chips or pellets where it is economically feasible.
  • Prioritize an interagency working group on bioenergy to focus on small scale thermal wood.
  • Include environmental justice considerations in bioenergy projects and expanding employment opportunities for Native Americans and low-income populations in rural areas.

Agencies

EPA: 

We urge the EPA, under new leadership to give more priority to one of the most popular and commonplace renewable energy solutions in the country. To this end, we encourage the EPA to

  • Invest in the expeditious development and adoption of test protocols that resemble how homeowners use wood heaters (we use the term “wood heater” to include wood and pellet stoves, boilers and furnaces).
  • Prepare the groundwork for a national wood stove exchange program to replace old wood heaters with cleaner alternatives.
  • Put resources into the offices that certify wood heaters so that the process is expedited and includes a full review of all testing requirements
  • Ensure the EPA’s Science Advisory Board (SAB) evaluates the carbon benefits of residential and small-scale institutional wood and pellet heating based on studies of how that wood is gathered and obtained by households and small institutions.
DOE:
  • Issue a Statement on Scientific Integrity that reaffirms DOE’s commitment to renewable energy pathways that can be deployed in the short term, including wood heating.
  • Expand the focus of the Bioenergy Technologies Office beyond liquid fuels to include biothermal and provide additional grants for automated, next generation wood heating technology.
  • Develop strategies that utilize wood heating as an integrated approach to mitigate grid-load growth risks caused by rapid electrification in the country’s northern tier.
USDA:
  • Prioritize the utilization of wood thinnings removed from high-hazard forests to be used for local heating of homes and institutions in those areas.
  • Ensure Rural Development Housing programs allow for and encourage the installation of modern, automated wood heating.
  • Increase funding to the Community Wood Energy program.
Congress:

We urge the Biden administration to work together with a closely divided Congress to:
  • Incorporate the BTU Act into any renewable energy or tax legislation to ensure that the most carbon beneficial pathway for low-grade, bi products of sustainably harvested wood is included.
  • Expand tax credits for energy efficient appliances including the cleanest and most efficient wood and pellet heaters,
  • Expand funding for the DOE to continue the R&D program to modernize residential wood and pellet heating technology
  • Establish a national program to retire older wood heaters in exchange for heat pumps, pellet heaters, and in some cases, new wood heaters.
  • Ensure that weatherizing programs inspect wood and pellet stoves just as they do with gas and oil furnaces for both safety and efficiency and provide avenues for repair or replacement, if needed.

The Alliance for Green Heat promotes wood and pellet heat as a low-carbon, sustainable and affordable residential energy solution. The Alliance works to advance cleaner and more efficient wood heating appliances, particularly for low and middle-income families.  The Alliance runs the semi-annual Wood Stove Design Challenge to encourage innovation and automation in wood stoves. Founded in 2009, the Alliance is a 510c3 non-profit organization based in Maryland.  

Thursday, October 24, 2019

Pellet stove performance makes big gains as interest in renewable energy grows


In 2009, the average pellet stove emitted 2 grams of smoke (particulate matter) per hour. No one had any idea which stoves were efficient and which weren’t.  Ten years later, the average pellet stove certified to be sold as of May 2020 emits only 1 gram per hour.  By cutting that number in half, the emissions around homes that heat with these new pellet stoves are barely perceptible.  

Efficiency has also risen, with the average efficiency of pellet stoves now nearly 74%, but some as high as 87%, based on the EPA's certified stove database.  Ten years ago, average efficiencies were under 70%. 

A variety of factors led to these performance improvements but it’s not yet clear if they will lead to an uptick in installations.  Based on interviews with numerous pellet stove retailers, most consumers don’t buy pellet stoves based on increased performance values. 

“We see a lot more customers who want a renewable heat source and are not so concerned whether it’s going to save them money or not,” says James Cusano, a veteran stove retailer at the Stove Barn near Concord New Hampshire.  “Consumers are looking for ease of use – which means big hoppers, minimal maintenance and thermostat controls – and many now want to avoid fossil fuels.”

Cusano says heating preferences in New Hampshire are changing and consumers have more options today than they did 10 or 20 years ago.  Heat pumps are an option, but with cold New England winters, stoves are still prized.  For pellet stoves, consumers “want it to be as close as possible to heating with a modern central system, but with a biomass fuel source, and without the much larger investment required for a pellet-based central heating system.”

Other retailers, such as Richard Thomas, who runs Courtland Hardware in Maryland, say renewable energy is not a big driver.  He says many people buying pellet stoves used to have a wood stove and are looking for the ease of use that pellet stoves offer.  Maryland has a stove incentive program driving consumers toward cleaner and more efficient pellet stoves, rather than basic wood stoves.  Massachusetts and New York have similar programs that require turning in an old wood stove.  These states show that harnessing interest in stoves and moving towards pellet heating can be a key strategy for decarbonizing heating fuel loads. 

The renewable energy movement so far is benefiting heat pumps far more than pellet stoves, though both offer the potential for low carbon space heating. Until there is a lot more renewable electricity on state grids, advocates say pellet heat should be an obvious choice, helping to avoid winter electric peak demands that are more likely to be met with combined cycle gas plants than with renewables.

National pellet stove trends

Pellet stoves are well-known in the wood heating community, but many consumers and renewable energy experts still don’t know exactly what they are and how they differ from wood stoves.  No precise figure exists about the number of pellet stoves in use today, but most experts think it is more than 1 million.

Current sales figures are not public but past figures show large swings between years amidst a long term growth pattern.  Pellet stoves have never outsold wood stoves, but they have come close, selling up to 150,000 units some years.  More recently, pellet stoves may be only a quarter or third of wood stove sales (in the 50,000 per year range). Even at 50,000 units a year, however, pellet stoves are being installed at a scale that merits more attention.

There is evidence that pellet stoves are gaining traction, partly from demand of people who used to heat with wood and partly from first time buyers.  In Vermont, one of the few states that includes pellet stoves in surveys on home heating devices, more than 8% of homes use pellet stoves or boilers as their primary heat and an additional 3.6% use pellets as a secondary heat source.    This is a rapid rise from 2008 when less than 2% of homes used pellets as a primary fuel.


Source: Vermont Residential Fuel Assessment, 2014 - 2015

Maryland does not track pellet stove installations but the state released data showing that 85% of people receiving rebates for an efficient stove chose the pellet stove rebate over the wood stove rebate.  Richard Thomas sells pellet and wood stoves at three locations in Maryland in northeast Maryland and he says that 90% of the stoves he sells are pellet and less than 10% are wood stoves.  

The best pellet stoves consistently emit well under 1 gram of PM per hour, 1/5th or 1/10th the emissions of a  wood stove in the hands of the average consumer who may rarely get the results achieved in the test lab.  Like many modern combustion engines – from cars to furnaces – modern pellet stove emissions are almost always invisible and undetectable by the nose, but pellet heaters  still emit more per hour than a car and much more than a modern gas or oil furnace. Bigger PM reductions are still underway with pellet combustion technology and one pellet stove model was recently tested at 0.22 grams an hour, a level that some thought was nearly impossible.  

One stumbling block for pellet stoves is the public perception that they accelerate deforestation.  There are large volumes of sawdust and scrap wood from lumber yards that have been used to make heating pellets in the northeast for decades.  Those volumes can rise or shrink depending on the strength of the housing market and the economy overall.  There was little confusion about the source of fiber for pellets until large corporations started harvesting whole trees from the southern US to ship to Europe to make electricity.  It is now commonplace for people to think that’s how heating pellets are made.  Likewise, many don’t distinguish between small scale heating at 75% efficiency and industrial scale electricity production at 25% efficiency.

The large percentage of pellet stoves sold today is great news for air quality agencies since they operate far cleaner in homes than wood stoves. It’s also great news for the renewable energy community since a pellet stove can run 24/7 and is usually a home’s primary heat source. A pellet stove used as a primary heater in most parts of the US will typically make as much energy as a 5kW residential solar panel installation.

Prices

Accurate price data is not available to track changes between 2009 and 2019.  At the high end, top brands like those from Harman, Quadrafire and Travis sell for $3,000 - $4,250 and installation can add $500 - $750 or more.  At the low end, there is still an abundance of very affordable pellet stoves.  At least seven manufacturers make pellet stoves that sell for $1,000 or less (two of them appear to be on the market illegally and are not EPA certified.) 

A top value stove, the PelPro, has several models that sell for about $1,200 and are among the cleanest and most efficient on the market.  Scott Williamson, a professional pellet stove repair technician from Massachusetts, says with their large hoppers and solid reliability history, it’s hard to find a better pellet stove for anywhere near that price point.  PelPro stoves are sold by big box stores, requiring consumers to find and hire a professional installer and repair technicians on their own, compared to specialty hearth dealers who provide those services and rely on the additional income streams.

The number of certified pellet stove models nearly tripled from 56 in 2009 to 171 in 2020.  Most pellet stove models in 2009 were not yet certified, due to a perceived exemption which was only supposed to apply to stoves that had an excess of 35 parts air to 1 part fuel.

Data shows that cleaner stoves are more efficient stoves

In addition to becoming cleaner and more efficient, there is now a clearer relationship between cleanliness and efficiency.  About half of the sixty-two 2020 certified pellet stoves are below 1 gram an hour, and half are between 1 and 2 grams.  The stoves under 1 gram had an average efficiency of 75.9% and those above 1 gram had an average efficiency of 71.7%: a nearly 10% difference.  This provides an additional motivation for consumers to look more closely at the cleanest stoves, as they also tend to be the ones that will use the least fuel for the same heating output.  


Source: EPA Wood Stove Database (room heaters)
James Cusano of the Stove Barn in New Hampshire also found that “the lower particulate emissions seem to require slightly less of the intensive cleaning that the higher emission models do, and that is critical to the long-term efficiency and reliability of any pellet burning appliance.”

In addition, there is a clear correlation between PM and carbon monoxide (CO).  Stoves emitting less than 1 gram of PM had an average of 0.18 pounds of CO per hour.  Stoves with more than 1 gram of PM per minute emitted an average of 0.29, 38% more.  CO is one indication of good combustion and is expected to correlate with PM.

The road to better performing pellet stoves

The year 2015 marked the biggest turning point for pellet stoves because the EPA required all pellet stoves to be certified and report the results of efficiency tests.  Stove retailer James Cusano says he has seen bigger changes in the bottom of the market than at the top.  Going forward, “the middle and top market models will continue to improve their automations, while the bottom will focus on continuing to try to meet the new minimum expectations at budget price points,” Cusano said.

The EPA decided to set the same PM regulatory levels for wood and pellet stoves, giving pellet stoves a very easy target.  The average pellet stove certified to the 2020 standard of 2 grams an hour emits about 1 gram an hour.  The federal IRS tax credit has also used a single efficiency number for both wood and pellet stoves, which would make far more pellet stove models eligible for a tax credit, if it were to be re-enacted.  Bills in the House and Senate supported by AGH, HPBA and scores of other groups propose a tax credit with a 75% efficiency limit as of 2020 would make most pellet, catalytic and hybrid stoves eligible and most non-cat wood stoves ineligible. However, after this tax credit was passed in December 2019, manufacturers began undermining it by certifiying that stoves even in the low 60s qualified for the tax credit.  HPBA declined to comment on how efficiency should be calculated even though efficiencies have always been averaged, just like automobiles average highway and city miles to get a final number.

Innovation and competition have also played an important role in the trend toward cleaner and more efficient pellet stoves.  A half a dozen models now emit less than a half a gram of PM per hour and a dozen are over 80% efficient.  

The US Energy Information Agency releases annual forecasts of heating fuels each fall but do not separate pellet from wood heating.  This year they predict a slight national decline in primary wood heating to a little less than 2% of US households (about 2 million homes), down from 2.2% about 5 years ago.  However, about 8% of American homes use wood or pellets as a secondary heat source, according to the EIA’s recent Winter Fuel Outlook.



Per capita use of wood and pellets as a primary residential heating fuel.  Two states – Vermont and Maine – are in the 10% - 25% category, sharply reducing fossil heating fuel demand in that region.  Source: EIA 2019 Winter Fuel Outlook

Continued improvements in pellet stove performance will help the technology serve a core population of people who currently heat with expensive oil, propane or electric resistance heaters, as well as those looking for renewable options.  And, it may not be long before pellet stoves are designed and tested at or below 0.1 gram an hour, a technological milestone that could coincide with state and national policies aimed at increasing renewable heating goals.

Thursday, August 29, 2019

Records reveal successes and challenges in laboratory wood heater testing

Stove and boiler regulations appear to have survived Trump’s first term 

As the wood stove industry nears the May 15, 2020 deadline for meeting stricter emission standards, EPA records show a steady stream of stoves being certified but do not show which models, if any, failed. Manufacturers are required to notify the EPA of stoves they are testing 30 days in advance of the test and to report results after 60 days. Labs are also required to provide emission data to the EPA within 60 days, even if a test is suspended.
Percent of certification tests
scheduled for larger EPA-
approved test labs.  

Data from stove certification tests is a core resource for understanding and improving the effectiveness of regulations. A trove of documents just became available that helps us better understand how stove testing works and how a declining number of EPA staff is trying to oversee detailed regulations that partially rely on an honor system within the industry they are regulating.
Data recently released by EPA shows the pipeline of what is being tested by which lab, what has not been certified and other trends. The 2015 performance standards for residential wood heaters require manufacturers to notify the EPA at least 30 days in advance of the model’s certification test in an EPA-approved laboratory.

The EPA does not maintain a public database of 30-day notices, but the Northeastern interstate air quality organization NESCAUM requested copies of these reports through the Freedom of Information Act (FOIA). The main function of the 30-day notice is to enable the EPA and other agencies to witness testing, which otherwise occurs behind closed doors.

There is nothing proprietary in the 30-day notices and the EPA has no grounds to keep them confidential. Once anyone files a FOIA, the information is made public on the US government FOIA online site. To find the underlying data from these requests, type in “NESCAUM” in the FOIA online site or use these record locators: EPA-HQ-2019-006560, EPA-HQ-2019-000324 and EPA-HQ-2018-006770.

The EPA provided 30-day notices filed between 2015 and 2019 for 143 distinct heaters and 41 duplicate notices.  Matching the 30-day notices to the end result on the EPA's certified heater database indicates that approximately two-thirds of them are certified to 2020 standards.

We could not tell, for example, if crib tested stoves had a higher or lower passage rate then cordwood tested stoves, or which fuel led to more suspensions. The rapid rise in popularity of the cordwood test may indicate the stove manufacturer community’s confidence that they will not be more likely to suspend or fail a test.

More than 10 stoves or central heaters may have been certified since 2015 but only achieved Step 1 standards. The reason for this is unclear. It could be that these stoves already had Step 1 status but failed to achieve Step 2 emission limits. It may also indicate that manufacturers thought the EPA regulations would be struck down or EPA would grant a sell-through, neither of which appear to be happening at this point.

The EPA’s inaction to date on revising  2015 NSPS, and HPBA's strategy to seek repeated delays in their litigation, means that Step 1 stoves will likely be illegal to sell in the US after May 15, 2020. For companies that certified to Step 1 standards since May 2015, the expenses of testing the stove, and potentially modifying it, resulted in a stove that can only be sold for 2 – 4 years on the US market.

Approximately twenty-three stoves with 30-day notices do not appear on the EPA database of certified heaters. It is possible that some of the unlisted stoves have been tested very recently and are still in the certification process, while others might have failed certification testing, did not make it to market for a separate reason, or were discontinued by the manufacturer. 

Test labs

Two labs, Polytest and Omni, test a majority of stoves for the American market. Polytest is based in Montreal and Omni in Portland, Oregon. PFS acquired Dirigo, so it is now one lab, also based in Portland Oregon. Dirigo used to qualify or certify many outdoor wood boilers. Myren Labs is now only an R&D shop and no longer conducts certification tests, but EPA-approved labs can certify at Myren's lab. Two relatively new European EPA labs – RISE (formally SP) in Sweden and the Danish Technology Institute (DTI) have done a few certification tests.  Only the SZU lab in Czech Republic has apparently not yet done certification testing for any heaters for the US.
Four labs account for the great
majority of certification testing.

Polytest and Omni are also the labs that certify the most stoves with the ASTM cordwood protocol, though all labs now have experience with cordwood for either stoves or boilers.

Many stoves certification tests are done in manufacturers’ or R&D labs by EPA-approved lab technicians who travel there to undertake the testing. Using the same lab that the stove was developed in may be one way to enhance the repeatability of emissions testing and help ensure the stoves passes.

Stoves vs. boilers, crib vs. cordwood

Currently, there are 130 appliances on the EPA's central heater database, however we only have 14 30-day notices in for central heaters (boilers and furnaces), indicating a drastic cut back on testing central heaters to 2020 standards since 2015. Moreover, the testing of those units only resulted in 3 certified heaters: 2 European pellet boilers and 1 domestic cordwood furnace. Possibly the most notable manufacturer that does not have a 2020 certified unit is Central Boiler, who led the charge to stave off the EPA’s 2020 emission standards (litigation still outstanding). Omni labs filed a notice to test a new Central Boiler unit in the winter of 2017, but as this unit does not appear on the EPA list, it is unclear if the testing was suspended or what the results were.

The majority of the 30-day notices obtained were for stoves or room heaters, a category which includes wood, pellet, and multi-fuel stoves. Of these 129 unique room heaters, 36% listed crib wood, 33% pellets, 25% cord wood, and 2% coal/wood and >1% densified logs as the test fuel on the notice. A few 30-day notices did not have a fuel type selected. Twenty-two heaters were listed as having a catalyst, and at least five stoves were single burn rate stoves, a feature that is sometimes not advertised to consumers.

Posting non-confidential lab reports


A new provision of the 2015 EPA stove regulations requires manufacturers to publish their certification testing reports. These lab reports include all emission data, efficiency, grams per hour for each test run and the averaged final numbers. They also include photos of the stove and the crib loads, how the stove was loaded and other data once routinely kept private by manufacturers. These lab reports are usually too technical for the average consumer, but often read by other manufacturers, regulators, retailers and stove hobbyists.

However, these reports are sometimes hard to find on company websites and sometimes appear not to be posted at all by a few smaller manufacturers. After extensive searching, AGH was able to find more than 90% of the 2020 certified heaters’ certification reports online, as well as most Step 1 reports. To be listed as a certified heater by the EPA, manufacturers must provide the EPA with a link to their online report.  While major manufacturers are posting their reports, some remain hidden or difficult to find. And, since most stoves were grandfathered into the 2015 Step emission category, many lab reports detail the original certification testing which happened 15 – 30 years ago. (Once a stove was certified, it received a 5-year certificate of certification, which could be renewed without any additional testing every five years. Some currently certified stoves models are using tests conducting in the early 1990s, having received 5 EPA renewal approvals.)

Lab reports are often more than 200 pages long, but some companies limit what they disclose. Some are only 20 pages, and black out things such as the name of the company representative who witnessed the test. One very old report, from 1992, was only 2 pages long. Manufacturers are only required to post test reports for units tested after 2015, but the overwhelming majority posted test reports for all their certified units, providing testing transparency for the first time and access to third-party efficiency data, which consumers did not have access to before.  A few companies, including Central Boiler, only make reports public for tests done after 2015 and not for all of its certified units. (Those tests reports could likely be obtained through a FOIA request.)

Most companies maintain a single, centralized page for all their lab reports, making it easy to find them with a single click. They are called a variety for names from test report, to EPA data to website report, to certification certificate. Innovative Hearth Products that owns Astria, Ironstrike and Superior have some of the hardest pages to find as they are simply titled “Wood Heaters” and tech support told us that the company did not post those reports. Other manufacturers have the lab test report on the individual product page. At least 4 companies fixed broken links and reposted their test reports after we contacted them, notifying them that we could not locate them.

Links to non-CBI test lab reports

This is not an exhaustive list of manufacturers but includes most of the larger stove companies. (We will periodically update these links.)

Lab reports on central page: 509 Fabrications, Arada Stoves, Astria, Blaze King, Buck Stoves, Central Boiler, Drolet, Enerzone, Enerco Group (Mr. Heater), England's Stove Works, Enviro, Fire Chief Industries, Foyers Supreme, FPI Regency, Harman, Hearthstone, Iron Strike, JA Roby, Kuma, Morso, Napoleon, Osburn, Pacific Energy, Quadrafire, Regency, STUV, Superior, Travis/Lopi, US Stove, Vermont Castings, Woodstock Soapstone.

Lab reports on individual product pages: Froling, Jotul, MF Fire, RSF, Sierra Products, Thelin, Thermorossi, Timberwolf, Wittus (links go to a sample report).

Lab reports not found: Invicta, Laminox (we sent multiple emails and will post links if we get responses.)

Suspension of certification tests

From a review of 30-day notices of lab tests, and resulting certification, it would appear that virtually no stove fails a certification test. That is because if initial test runs are not going well, the certification test is suspended. There is no point continuing costly tests if the average grams per hour for all the tests is not going to be below 2 or 2.5 grams an hour. However, the EPA’s 2015 stove heater regulators require labs to “agree to immediately notify the Administrator of any suspended tests through email and in writing, giving the date suspended, the reason(s) why, and the projected date for restarting. The laboratory must submit the operation and test data obtained, even if the test is not completed.”

This data enables the EPA, state regulators and industry experts to understand how rigorous – or easy – a test protocol is for stoves of various firebox sizes and designs depending on whether crib or cordwood is used, for example.

In addition, the 2015 wood heater regulations stipulates, “Within 60 days after the date of completing each performance test, e.g., initial certification test, tests conducted for quality assurance, and tests for renewal or recertification, each manufacturer must submit the performance test data” to the EPA. Thus whether the tests resulted in certification, or were suspended or failed, the data still goes to the EPA and becomes part of the public record.

However, most labs appear to not always comply with this part of the NSPS and the EPA appears to not be strictly enforcing compliance (NESCAUM as submitted a FOIA request (EPA-HQ-2019-008306) for suspended test reports). This undermines the process of developing better test methods that could result in genuinely cleaner stoves.  In an unusual move, the EPA made a memo to test labs public that detailed lapses in lab test reports.  Filing reports from suspended tests was not among the issues the EPA raised to labs.

The high certification success rate of stoves scheduled to be tested may appear to undermine industry claims that the 2020 standards are impossible or crippling. However, stoves are intensively tested in private or internal labs before they are scheduled for expensive certification testing, as manufacturers need to know that they have a high chance of success to justify the expense. Manufacturers need to be able to repeat the prescribed test protocol relatively consistently to avoid a level of randomness between practice tests and certification tests that could result in repeatedly suspending certification tests. This issue of repeatability is at the core of the entire concept that wood heater testing is a valid and useful way to tell which heater is clean enough to put into homes and communities across America.


The fact that a very high percentage of certification tests are successful may undermine some industry claims that the variability of testing stoves under 2 grams an hour is far too high to render the test useful. Manufacturers have reams of data from in-house testing that could show how close their certification test results were to their practice tests. Some communities, often outside of the HPBA core, are far more transparent in sharing testing data, such as the Masonry Heater Association and various parts of the international cook stove community.

It is unclear if all manufacturers are following the same guidance about filing 30-day notices, as the EPA has become laxer about when wood heaters can be tested. Heaters often face delays in testing due to a variety of reasons, technically requiring a new 30-day notice. One stove AGH found has seven 30-days notices filed for it. Others had only one, but they may have delayed the test multiple times.

Conflicts of interest

An equally thorny issue is the conflict-ridden economic relationship between the labs and manufacturers. Labs want their clients to have confidence that they can get their stoves or boilers to pass the certification test. There is a process leading up to a certification test where labs come to know the strengths and weaknesses of a heater and match those with the areas of flexibility in a test protocol.

Labs guard their privacy and confidentiality on behalf of their clients. Curtains are often used to ensure that visitors cannot see whose heaters are being tested, and when and how. The 30-day notification rule was supposed to enable state or federal regulators to periodically witness certification - announced or unannounced. Witnessing testing allows regulators to understand the complexities, nuances and loopholes involved. Without that understanding, regulators cannot gain the level of expertise necessary to enforce existing rules, much less write better ones.

But here is the rub: AGH is not aware of any federal or state regulator who has witnessed a certification test in the last 5 years.  Rod Tinnemore, a Washington State regulator was one of the few who did witness tests and he gained the expertise, trust and respect of many stakeholders.  After his retirement, Washington appears to have backed off its multifaceted wood heater roles. Certification tests often last 4 – 7 days and can be very boring. Labs exist in only a few states and agencies do not have the time, resources – and sometimes even the authority – to witness testing. Most regulators do not even have the expertise to fully understand what they are witnessing and what nuanced lab practices are allowed or not allowed. The result is nearly a classic catch-22.

Conflicts are also potentially abundant in stove testing protocols like the ASTM E3053-17, which was developed and paid for by many of the same industry players whose stoves will be certified by those methods. Developing a protocol is an expensive and lengthy process, and there is no guarantee that it will be approved for use by the EPA and the EPA can unilaterally modify its use for certification testing. The EPA, however, may not have the resources and data to fully understand the nuances of a new alternative protocol until years later, when enough stoves have used the method. Further handicapping their oversight role is not consistently getting data from manufacturers for suspended tests.

Ultimately, audit testing of stoves in the same and different labs that certification testing was performing will likely be needed to bring attention and clarity that many of these issues deserve.  Audit testing by the EPA and/or states may help all labs ensure that testing parameters are consistently applied.

Similar, but more entrenched conflicts of interest in the European community stove testing community have led to what many experts regard as weak and ineffectual testing regimes. Some fear a convergence of cultures in US and European test labs if the EPA loses more staff and resources, or has its hands tied by appointed officials who favor industry concerns.

Future Challenges

Corporate, religious and educational institutions across America are coming to terms with legacies where people felt they had conflicts of interest and didn’t speak up about infractions and abuses. The VW auto testing scandal is a perfect example because it was in plain sight all along but everyone involved kept quiet. The issues and the stakes appear to be far smaller in the wood heater community, but we are dealing with devices that combust at extraordinarily hot temperatures in our living rooms and basements. When those temperatures are not present, the chimney may be emitting excessive particulates into our neighborhoods. Like the European auto testing community, the wood heater industry is also a relatively small group of seasoned experts, many of whom are older, known each for decades and abide by spoken and unspoken agreements not to publicly criticize others by name or expose issues to authorities.

In the 1970s, many industry insiders had a compelling mission - helping hundreds of thousands of families avoid incredibly high prices and live a simpler life that was more connected to nature and their own hard work. That mission is still a prominent driver for much of the wood heater industry, but instead of struggling to weld together enduring, affordable stoves, they are now filing 30-day notices, 60-day notices and a dizzying array of other paperwork.

One result is consolidation and a banding together to fend off stricter regulations and more oversight. Many manufacturers feel that they need to keep as much data as possible away from the government to survive. When outdoor wood boilers took off, just like when sales volumes of exempt single burn rate stoves soared, most industry insiders stayed quiet publicly, even when they privately fumed over the damage that these unregulated devices were causing to airsheds and the industry’s reputation. Top industry leaders also stayed quiet while highly exaggerated efficiency values proliferated and deployed their lawyers to ensure all stoves could be treated as 75% efficient or higher for IRS purposes.

Issues surrounding 30-day notices and suspension reports are not at the core of the struggle for the future of how well wood heaters work in the hands of homeowners, but they illuminate a slice of the struggles facing industry, EPA, state regulators and the air quality community as our country decides which renewable technologies will power our future. Once represented by the Washington DC based trade group “Wood Heat Alliance” in the 1980s, wood heaters are now represented by the HPBA that also represents more profitable gas and propane appliances and struggles to fit in to the renewable sector that thrives on greater transparency.

Recommendations

1. The 30-day notifications sent to the EPA are currently only being made through a Freedom of Information Act request, rendering them far less useful than if the EPA maintained a publicly available database. This could also provide transparency of key information that is not available elsewhere.

2. If state regulators who have labs in their state visited labs periodically to witness even part of a certification test, it could provide valuable insight and potentially oversight into the nature of testing procedures for states, the EPA and others.

· Oregon is by far the most important state since Omni and PFS-TECO are located there, and has a unique and longstanding role in stove regulation that predates the EPA’s role. The state also has areas where excessive wintertime wood smoke is a serious problem.

· NESCAUM has risen to become the most active and informed entity in the wood heating testing community. Its staff and member states can use their expertise to put pressure on the EPA and assist them in developing future test methods.

· California often plays a large role in national air quality policy, the state has taken a back seat for stationary wood heaters so far. Their engagement could help.

3. Manufacturers should start to routinely comply with the rule that they send a report with data on suspended tests within the required 60-day period. EPA also needs to enforce this regulation and clarify what those reports should look like. HPBA could take a leadership role in highlighting this regulation for labs and manufacturers.

4. The EPA and/or states should start conducting audit testing of stoves to better understand the application of crib and cordwood test methods.  This would assist all stakeholders to focus on vital issues about lab testing during a time when wood and pellet heating is under public scrutiny as a renewable energy solution.

Wednesday, May 8, 2019

DOE offers funding for “state-of-the-art” residential wood and pellet heater R&D

Updated, May 2022 - The DOE has announced a fourth round of funding for manufacturers to design and produce innovative wood stoves.  The funding opportunity is likely to come in early summer of 2022.

Updated on April 9, 2021 - The US Department of Energy has announced its third round of funding for R&D towards more efficient residential wood and pellet heaters.  The funding level is $5 million, the same as it was for the first two years. 

The announcement is part of a larger bioenergy funding opportunity. The timeline for applying is short and requires a concept paper to be submitted by April 30 as a precondition of submitting the full application on June 21, 2021. Applicants will be notified of funding decisions in August and funds will be disbursed in September. To get started, interested applicants should register with the EERE Exchange. 

"The Alliance for Green Heat applauds the DOE bioenergy program for supporting innovation in the wood and pellet heater sector for a third year," said John Ackerly, President of the Alliance for Green Heat. "This funding will help kickstart a new wave of American innovation and ingenuity in wood heater design which is vital to keep wood and pellet heaters competitive with solar and other renewable technologies."

Jonathan Male, the former Director of
the Bioenergy Technology Office at
DOE,  speaking at the 2018 Wood
Stove Design Challenge




The first year, the DOE selected  two companies – MF Fire and ISB Marketing – to receive $3 million for research and development. Both companies are focusing their efforts on how to make stoves cleaner in the hands of consumers through automation – not just in the test lab – which has become widely recognized as the Achilles heel for the millions of Americans who heat with cord wood.

The DOE is trying to fund more than just tweaks and adjustments to traditionally-designed cat and non-cat stoves. Applications that can demonstrate genuine advancements toward state-of-the-art technology that ensure heaters burn well during start-up and reduce the opportunity for human error will have an edge.

Beyond merely preparing for traditional EPA testing, “applicants are encouraged to expand the testing regimen to evaluate performance over the full cycle of residential wood heater operating conditions (representative of how homeowners actually use their residential wood heaters with representative wood feedstocks).”

Areas of R&D interest

DOE listed specific areas of interest, though other innovations are not excluded.

  • Novel and innovative residential wood heater designs
  • Improvements in automation of stoves
  • Wood heater power generation via thermoelectric module integration,
  • Modeling and simulation tools, and
  • Improvements in catalyst technologies
The second area, improvements in automation of stoves, includes robust sensing technologies and remote control and real-time performance monitoring. Wood and pellet stoves, boilers, and furnaces could all integrate sensors that monitor and control combustion conditions better. The DOE was a core funder of the 2018 Wood Stove Design Challenge that focused on automation and gave them insight into the potential of this area.

Eligibility

DOE has relatively broad eligibility requirements. Individuals, for-profit companies, non-profits, universities, and state, local, and tribal governments can all apply. Foreign entities and companies can also apply as long as they have a US office. Federal agencies and DOE labs, such as Brookhaven National Lab, are not eligible to be prime recipients but could be a sub-recipient of a grant. All work must be performed on US soil.

Cost Share

Applicants must provide 20% of the total project costs. The 20% can include in-kind services or cash from non-federal sources. Cost share may be provided by the prime recipient, subrecipients, or third parties.

Questions

All questions about the FOA must be submitted to: EERE-ExchangeSupport@hq.doe.gov. DOE personnel are prohibited from communicating directly with applicants. All questions and answers related to this FOA will be posted on EERE Exchange: https://eere-exchange.energy.gov.

Tuesday, April 16, 2019

Massachusetts renews innovative stove change-out program

Changing face of wood stoves in America includes a comeback of catalytic stoves 

Massachusetts announced an 8th round of annual funding for its innovative wood stove change out program. The program was the first in the country to develop a change out program that gave higher incentives to fully automated stoves and stoves that provide a verified efficiency on the list of EPA certified stoves.  The program has since been discontinued but may come back again.

The program, updated in April 2019, changes some of the rebate levels and provides consistently higher levels of rebates than most change out programs. It now offers Massachusetts residents between $500 and $3,250 for upgrades, depending on the stove and income level of the family.  To be eligible, households must have an operating, uncertified wood stove to trade in for a new wood or pellet stove.  Rebates can cover 30 - 80% of costs of the new stove and installation.

Governor Charlie Baker said in a statement the change-out program "improves air quality across the commonwealth and helps residents save money by adopting more efficient, cost cutting heating technologies."

The program favors appliances that burn more cleanly in the hands of consumers by offering the highest rebates ($1,750) to pellet and fully automated stoves that have listed efficiencies over 65%. The highest wood stove rebates ($1,250) can be claimed for catalytic (or hybrid) or non-catalytic stoves that emit 2 grams an hour or less and have a listed efficiency of 65% or more on the EPA list. The lowest rebate of $500 covers non-cat stoves that emit between 2 and 3 grams and do not have a listed efficiency. Income-based rebates for low income residents range from $2,000 to $2,750, plus the efficiency adder if the stove has a listed efficiency.

This table is reproduced from the Change-out Program Manual (pdf).

Massachusetts provides a helpful list of rebate amounts for all stoves that emit under 3 grams an hour. There are 596 stoves on the list. As a sign of the changing face of wood stoves in America, 216 or 36% of these stoves have verified efficiencies on the EPA list. Just two years ago, in the spring of 2017, only 87 stoves had listed efficiencies of 65% or higher. 

This shows that in a short span of time, consumers have far more access to efficiency data than in the past. Change out programs like this one help drive consumers to purchase higher efficiency stoves. According to people familiar with the Massachusetts program, most consumers buy stoves with listed efficiencies rather than forgo the $500 - $750 efficiency adder.  New York and Maryland also now include efficiency criteria in statewide stove incentive programs.

In a further sign of changing times, we are seeing a major resurgence of catalytic stoves. Fifty of the 216 stoves with verified efficiencies are cat stoves, compared to 61 that are non-cat. Many manufacturers are now using the term "hybrid" for stoves that have a catalyst and robust non-cat secondary combustion. Given the spotty reputation of catalytic stoves in the 80s and 90s, some manufacturers appear to be using catalysts to pass the 2020 standards but not advertising that the stove has one. In the Massachusetts change out program, hybrids are treated like catalytic stoves and receive the higher rebate.

Pellet stoves comprise the biggest share of stoves with listed efficiencies with 95 models. This high number of pellet stoves is a reflection of the ease of getting pellet stoves re-certified to the 2020 standards, which require efficiency testing and disclosure.
Steve Pike, CEO of the
Massachusetts Clean Energy
Center announced the program at
the Fire Place in Whately MA.

Possibly the most surprising part of the Massachusetts list is that the  6 stove models under 65% efficiency are all pellet stoves. It is vital for consumers to rely on the efficiency figures on the EPA list because most stove manufacturers continue to provide exaggerated or misleading efficiencies on their websites and promotional materials. For example, the Regency Greenfire GC60 made by Sherwood Industries was tested at 60% efficiency, which had to be disclosed on the EPA list.  But the manufacturer's website says "76.6% optimum efficiency."

Massachusetts' program gives its highest stove rebate of $1,250 to "fully automated woodstoves (FAW)" that consumers can "load and leave." A FAW is defined in the program as a "stove that (a) automatically adjust the stove’s airflow and therefore includes no manual airflow controls and (b) has sensors that provide temperature-control capabilities." There are currently four such stoves on the list. Determining which stoves can be designated as fully automated is tricky. Other states and change out programs are interested in this issue as well.   The development of automated wood stoves could eventually reshape how we think about wood stoves, as they transform an age-old technology into a modern, high-tech appliance.

One important characteristic of wood stoves that does not appear on any list of stoves is whether the stove was designed for, and tested with, cordwood. Change out programs may see value in giving an extra rebate to encourage more consumers to use stoves designed to burn with cordwood instead of crib wood.

The 2019 Commonwealth Woodstove Change-Out Program has a budget of $450,000, which adds to the more than $2 million in funding for change-outs since the program began in 2012. The program has helped more than 2,300 residents swap out their non-EPA certified, inefficient stoves for newer, cleaner models. More than 500 of these rebates went to residents earning less than 80 percent of the state median income.

The program is run the by Massachusetts Clean Energy Center (MassCEC) in coordination with the Massachusetts Department of Energy Resources (DOER). Residents must have the new stove installed by a Participating Stove Professional who ensures that the old, uncertified wood stove is destroyed. There are currently 65 stove professionals participating, double the number from 2 years ago. Installers are encouraged, but not required, to be NFI or CSIA accredited.